
Net sales for the first quarter were $317.2 million, down 13% from $365.9 million in the first quarter of 2006, primarily due to lower volumes in the Foam Products and Carpet Cushion Products segments.
Gross profit for the quarter was $38.5 million, down from $61.1 million in the first quarter of 2006, primarily due to the lower volumes and prices. Income from operations was $20.6 million for the 2007 first quarter, compared to $36.7 million in the first quarter of 2006.
First quarter 2006 results were unusually strong and benefited from the supply and demand imbalances caused by Hurricanes Katrina and Rita. Results in the 2007 period reflect lower volumes in Foam Products and Carpet Cushion Products, contraction of demand in the flexible polyurethane foam industry as a whole, and a write-down of $2.7 million to adjust the carrying value of scrap foam inventory.
Interest expense in the first quarter of 2007 was $29.4 million which included bankruptcy- related prepayment premiums of $11.8 million associated with debt repaid on the effective date of the Company’s plan of reorganization, as compared to $16.2 million in interest expense in the 2006 quarter. Interest expense going forward is expected to be between $50 and $55 million annually. Reorganization costs in the first quarter of 2007 relating to the bankruptcy were $8.3 million, compared to $4.1 million in the 2006 comparable quarter.
Commenting on the results, recently appointed Chief Executive Officer John G. Johnson, Jr., said, “Our first quarter results reflect a continuation of the softness in demand for foam products in the bedding, furniture and carpet underlay markets that the Company began to experience in the fourth quarter of 2006. Much like others serving these markets, Foamex continues to experience the residual effects of the downturn in the housing and home furnishings markets.
Johnson continued “On the cost savings front we are making a significant investment in new operating equipment in our
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